Copper insert molding connector

Today, let me introduce a case.

Our customers are often faced with a challenge: how to produce low volume copper insert molding plastic connectors but ensuring the accuracy？

These copper inert/pins over-molding connectors are very important in the wire-hardness system of Electronics bus or EV flied.

Part special feature: There are more than 5 coppers or pins in various size and surface treatment. All these different-size cooper insert need to be insert-molding with plastic geometries. 

Production volume is low.

Our innovative mold technology solves this problem by using jig and movable insert to insert the metal parts during over molding with plastic.

The complete processing is various and complex. 

Stamping all copper parts, customizing the nut → nickel plating → welding →insert over molding → 100% measurement → packing.

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