Custom Made Injection Molding Service, Injection Mold Manufacturing

Fox Mold-Professional Injection Molding Manufacturer Provide Customize Service Since 2013.

Injection Molding Service

With ten years experience under our belt and good reputation from our clients, we work out cost-effective plastic injection molding solution from design, tooling, production, surface treatment, and assembly.

Our engineers have been in the industry for over ten years. And 50 plus advance machines are in operation. Combining DFM and ISO quality management system, the tolerance and lead time are sure to match and exceed your expectations.

Introduction

1 Export molds are designed and manufactured according to customer company standards and match the injection molding machine specified by the customer.

2 Non-export molds shall be designed and manufactured in accordance with our company's standards and matched with our company's injection molding machines.

Max mold size and component standard

Service introduction, the maximum mold size and weight that can be designed and processed; accessory standards, packaging standards, hot runner brand, mold life, steel selection, surface treatment, case display

1, Maximum mold size: 1200*1800*1500mm; Maximum mold weight 20T

2 Export mold parts standards: DME, HASCO, Meusburger , Punch, Misumi, LKM.

3 Export mold hot runner brands: DME, HASCO, YUDO, Mold Master , Incoe , HUSKY, SYNVENTIVE , THERMOPLY; MASTIP

Mold life

There are 6 level of mold life, which we can produce mold with. At Fox mold, Mold life counter is attached on the mold to reflex the real-time mold life after each mold trail or production.

Category A, mold life is more than 1 million times, generally use quenched mold steel, quenching hardness HRC48 degrees or more, commonly used mold steel H13, S7, 1.2344, 1.2083, S136; the whole set of mold base P20 ( HRC28-32 ) , 420SS , ejector and other parts do DLC coating

Class B, mold life is 500,000 to 1,000,000 times. Generally, quenched mold steel is used, and the quenching hardness is above HRC48 . Common mold steels are H13, S7, 1.2344, 1.2083, S136, a complete set of mold bases S50C; or a complete set of mold bases, or AB plates P20, 420SS

Class C, mold life is 100,000 to 500,000 times, generally use pre-hardened or quenched mold steel, pre-hardened steel ; or quenching hardness HRC48 degrees or above, commonly used mold steel H13, S7, 1.2344, 1.2083, 1.2083H, S136H,718,738, NAK80; mold base S50C;

Class D: The mold life is 10,000 to 100,000 times. Pre - hardened steel is generally used, such as P20, 738 , 718 , NAK80; mold base S50C;

Category E : mold life is 1,000 to 10,000 times, generally ordinary steel is used, such as S50C, P20; mold base S50C (or MUD shared mold base)

Category F: mold life < 500 times, generally use ordinary steel or aluminum, such as 6061 aluminum, S50C; mold base S50C (or MUD shared mold base)

Surface treatment and package standard

Surface treatment: sunburn , such as MT, VDI3400 , polishing, such as SPI-A1, A2 ,

Export mold packaging standards: anti-rust treatment, plastic wrap dustproof, waterproof protection, vacuum packaging.

High Quality Plastic Injection Molding

Choose us, and we promise to do everything needed to ensure a successful and satisfactory working partnership. The 8 reasons set out below will give you an insight into our advantages.

step1：Feeding

Material granules, plastic injection molding raw materials, are fed into a heated barrel through a hopper, where they will melt under heat and pressure that you would like your parts to be dealt with.

Step 2: Melted

The resins melt under the influence of heater bands and frictional action of the molding screw, ready to be injected into a mold cavity. Strict inspection is in place to make sure that your material are fully utilized.

Step 3: Injection

The melted resins are injected into the mold cavity where it cools down and forms the same shape as the cavity. The cavity number is the exact the same as you required.

Step 4: Ejecting

The melted plastic has cooled down and will be removed onto a movable platen. When the plastic part are in its final shape, the platen opens and the plastic part is forced out from the mold. The part will be delivered to you as soon as it is ready for package.

Plastic Injection Molding Materials

P20, 718 and SKD61 are part of the materials we use for plastic injection mold tooling. Some of other accessible materials are:

PPO / HDPE / CPVC / PET / PVC

We have the technology and equipment to handle all commercially available plastics (thermoplastic and thermosetting), contact us and we are happy to help you.

Color: white, black, transparent, other colors

Plastic types:

Common plastics , such as ABS, PP, PC, PE, PS,

Special engineering plastics, such as PBT (+GF5~50), PA6 (+GF5~50) ,PA66(+GF5~50); PPS(+GF5~50), PPO(+GF5~50); PA12(+GF5~50);

High temperature engineering materials, such as PEI, PPSU, PEEK.

More Reasons For Choosing Us

At Creating Rapid, we accept low volume. Delivery as fast as 2 weeks.

Design Assistance

Our engineers works out a DFM based on your design. Diversified factors like draft angle and parting lines are considered.

Rapid Turnaround

Combing our moulding expertise, skilled workers and fine equipment, parts are delivered to you in as fast as 2 weeks.

Tight Tolerance

We abide by ISO DIN 2768f. Our engineers make every effort to ensure the tolerance is in line with your requirements.

Quality Control

Producing quality parts is our top priority. We comply to quality control standards at every step. Each part is meticulously machined for you.

In-house Assembly

Our in-house assembly is to simplify your supply chain. No damages and scheduling conflicts. Delivery options are available afterwards

Surface Treatment

Common as well as uncommon surface treatments are available at Creating Rapid. We do surface finishing as you wish.

Get in touch with us

We provide design assistance to find the material in line with your needs and within your budget. With a strong local supply chain, we save you time and energy finding another supplier for your next procedure.