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Die Casting Parts Application | Fox Mold

1. Die casting - electric vehicle (EV) industry
Die casting is an important manufacturing process in the electric vehicle (EV) industry, providing solutions for various components and parts used in the production of electric vehicles. Here are some detailed applications of die casting in the EV industry.


Motor Housings:

Die casting is used to manufacture housings and enclosures for electric vehicle motors, including traction motors, drive motors, and auxiliary motors.


These motor housings provide protection, structural support, and heat dissipation for the motor components while ensuring lightweight construction and precise dimensional accuracy.

Transmission Components

Die casting is employed to produce various components for electric vehicle transmissions, including gearbox casings, differential housings, and transmission mounts.


These components require high strength, durability, and dimensional stability to withstand the torque and load demands of electric vehicle drivetrains.

Battery Cooling Systems

Die casting is utilized to manufacture components for battery cooling systems used in electric vehicles, including coolant manifolds, heat exchanger housings, and coolant pump enclosures.


These components facilitate thermal management and temperature control for lithium-ion batteries, ensuring optimal performance, efficiency, and lifespan.

Charging Infrastructure Components

Die casting is used to produce components for electric vehicle charging infrastructure, including charging station housings, connectors, and mounting brackets.


These components provide protection, weather resistance, and durability for charging equipment while accommodating different charging protocols and connector types.

Brake System Components

Die casting is employed to manufacture components for electric vehicle brake systems, including brake calipers, brake brackets, and brake pedal assemblies.


These components require high strength, stiffness, and corrosion resistance to ensure reliable braking performance and safety in electric vehicles.

Suspension Components

Die casting is utilized to produce components for electric vehicle suspension systems, including control arms, knuckles, and strut mounts.


These components play a crucial role in supporting vehicle weight, absorbing road shocks, and maintaining vehicle stability and handling characteristics.

Structural Components

Die casting is used to manufacture structural components and chassis elements for electric vehicles, including frame rails, cross members, and subframe assemblies.


These components provide rigidity, crashworthiness, and torsional stiffness to electric vehicle architectures while optimizing weight distribution and vehicle dynamics.

Power Electronics Enclosures

Die casting is employed to produce enclosures and heat sinks for power electronics modules used in electric vehicles, including inverters, DC-DC converters, and onboard chargers. These enclosures provide protection, electromagnetic shielding, and heat dissipation for sensitive electronic components while ensuring compact design and efficient thermal management.


Overall, die casting enables the production of high-quality, complex-shaped, and lightweight components essential for the performance, efficiency, and safety of electric vehicles, contributing to the advancement of the EV industry and the transition towards sustainable transportation solutions.

2. Die casting – Industrial industry
Die casting is widely used in the industrial sector for producing various components and parts required for machinery, equipment, and infrastructure. Here are some detailed applications of die casting in the industrial industry.
Machine Components

Die casting is used to manufacture components for industrial machinery and equipment, including gearbox housings, motor mounts, bearing housings, and pulleys.


These components require high strength, dimensional accuracy, and surface finish to withstand heavy loads, vibration, and wear in industrial applications.


Pump and Valve Components

Die casting is employed to produce components for pumps, valves, and hydraulic systems used in industrial fluid handling applications.


These components include pump housings, valve bodies, impellers, and flanges designed to withstand high pressure, corrosion, and temperature variations.

Compressor Parts

Die casting is utilized to manufacture components for air compressors, refrigeration compressors, and gas compressors used in industrial processes and HVAC systems.


These components include compressor housings, pistons, cylinders, and connecting rods designed for efficient compression and reliability in various operating conditions.

Conveyor System Components

Die casting is used to produce components for conveyor systems, including rollers, frames, brackets, and end caps.


These components provide support, alignment, and durability for conveying materials, products, and components in industrial manufacturing and material handling operations. 

Electrical Enclosures and Components

Die casting is employed to manufacture enclosures, junction boxes, and components for electrical distribution systems and control panels used in industrial facilities.


These components provide protection, electromagnetic shielding, and heat dissipation for electrical equipment and wiring while ensuring compliance with safety standards and regulations.

Industrial Lighting Fixtures

Die casting is used to manufacture components for industrial lighting fixtures, including housing assemblies, reflectors, and mounting brackets.


These components provide durability, thermal management, and optical efficiency for LED, HID, and fluorescent lighting systems used in industrial facilities and outdoor environments.

Safety Equipment

Die casting is employed to produce components for industrial safety equipment, including protective enclosures, guards, and barriers. These components provide protection against hazards such as moving parts, hot surfaces, and falling objects, ensuring worker safety and compliance with occupational health and safety regulations.


Overall, die casting enables the production of high-quality, complex-shaped, and durable components essential for the performance, efficiency, and safety of industrial machinery, equipment, and infrastructure, contributing to the productivity and competitiveness of the industrial sector.

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