LSR surgical incision protector feature: very complex in three layers, 1st layer is LSR, 2nd layer is PPSU, 3rd layer is memory steel wire. And need to reach medical grade.

Mold special solution: Use Assab S136 steel harden to HRC53, Mold with multiple moldplates in vertical design, Part need to be done in 3 time over molding. LSR material must be vulcanizate twice, and molding in 100k class clean room.

Customer provides concept and draft. We draw the part 2D and 3D, make 3D printing prototype – produce injection mold and molding plastic parts.

Today, let me introduce a case.

Our customers are often faced with a challenge: how to produce low volume copper insert molding plastic connectors but ensuring the accuracy？

Part special feature: Part length is very long, easily bended. High requirement on flatness tolerance.

Product features: Product size is long, easy to deform, high tolerance requirements regarding on flatness.

Part special feature: There are two plastic raw material and metal limiting stopper assembled, hard plastic is PPO+GF30, soft plastic is liquid silicone rubber.

Our customers are often faced with a challenge: how to over molding liquid silicone rubber parts with hard plastic with glass fiber, but ensuring the bonding is good, will not separate with heat or other extremely condition.

Our customers are often faced with a challenge: how to produce inner circle undercut parts but ensuring the accuracy？

Our customers are often faced with a challenge: how to produce inner circle undercut parts but ensuring the accuracy？

These inverted parts are critical in energy saving system fields. But realizing them is difficult.

Part special feature: There are undercuts all around inner circle, the part is easily distorted during demolding.

Our customers are often faced with a challenge: how to produce inner circle undercut parts but ensuring the accuracy？