Metal Insert Mold
Durability: Metal insert molds are known for their long-lasting and sturdy construction, providing a reliable solution for various manufacturing needs.
Efficiency: With the ability to seamlessly combine metal and plastic materials, insert injection mold offer a streamlined and efficient production process, saving time and resources.
Versatility: These molds have the flexibility to create a wide range of products, from automotive parts to medical devices, making them a versatile option for diverse industries.
Precision: Metal insert molded parts allow for intricate and precise detailing, ensuring that the final products meet the highest quality standards.
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Refrigerator defroster connector
Traditional processing to produce Type C Port is dispensing, sealing ring is made by heat compressing silicone rubber. The new processing nowadays is liquid silicone rubber over molding with anodizing metal insert, which improves the sealing function.
Liquid/Compression Silicone Rubber Molding Over Molding SIM Card Tray
Required accuracy:
Flash width: ±0.03mm
Part offset: ±0.03mm
Sealing interference amount: 0.12mm
Waterproof grade: IP68
Required accuracy:
Flash width: ±0.03mm
Part offset: ±0.03mm
Sealing interference amount: 0.12mm
Waterproof grade: IP68
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The Injection Molding Process Follows
Injection molding is a flexible, consistent and cost-effective manufacturing process that can quickly produce parts in a variety of materials. Once the process is set up and tested, the machine can produce thousands of injection molds items per hour.
Firstly, polymer pellets are dried and placed in a hopper, then mixed with coloring pigments or other reinforcing additives.
The pellets are fed into the barrel, where they are simultaneously heated, mixed, and moved toward the mold by a variable pitch screw. The screw and barrel geometry are optimized to help build pressure to the correct level and melt the material.
The piston moves forward and the molten plastic is injected into the mold through a runner system which filling the entire cavity. As the material cools down, it re-solidifies and takes the shape of the mold.
Finally, the mold opens and the now solid injection mold parts is pushed out by ejector pins. The mold then closes and the process repeats.
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ABOUT US
Injection mold parts are widely used across various industries due to their versatility, precision, and cost-effectiveness.
1.Automotive Industry: They are essential for manufacturing components such as dashboard panels, door handles, and interior trims.
2. Medical Industry: Injection molding for producing high-precision devices like syringes, vials, and surgical instruments, where sterility and accuracy are critical.
3.Consumer Electronics: This process for creating intricate parts of smartphones, laptops, and other gadgets, ensuring durability and aesthetic appeal.
4.Packaging Industry: Injection molding for making containers, caps, and closures that are both functional and visually appealing.
5.Household goods: Including kitchenware, toys, and furniture, also leverage injection molding to produce durable and user-friendly products.