Prototype Injection Mold Tooling Supply
With the rapid development of science and technology, lithium batteries have become an indispensable energy component.When science and technology developing rapidly, lithium batteries has become an indispensable energy component.
When the total number of cells in a lithium battery pack is relatively large, the addition of a cell carrier is more for the stability of the battery pack structure. The stability and safety of the core benefit from the fixing effect of the carrier. Without the stable support of the cell carrier, after the cell is processed by the spot welding process, the product may face the potential risk of nickel strip tearing during vibration, which will pose a threat to the quality and performance of the product.
In addition, it plays a good role in isolation, insulation and heat dissipation.
Project Overview and Project Profile:
Fox mold's main supply was the mold and molding bulk parts to meet Alpha and Beta test asap. This carrier end plate front is mating with other three carreir parts. Fox Mold is honred to have been trusted by client to supply all carrier parts and do the assembly for the pack.
Project Timeline/Project Address:
May 2021/Dongguan, GuangDong, China.
End Plate Front mold/Injection molding Endplate we offer:
Fox mold provided all the injection molds an injection molding Endplate Front for the client's all battery pack cell carriers. In order to ensure the accuracy and time line, we invest lot of time to do Mold flow analysis with support of raw material supplier.
Application Scope:
Battery Pack Cell Carrier
Service We offer:
Learing raw material. Doing mold flow analysis to review raw material with hot runner to predict part filling situation and part deformation get the best injection molding parameter, analysis mold solution and optimize mold cost and molding cost. DFM and mold design, developing injection mold, doing mold trail, FAI measurment and support part mass production.
Challenge
The part is characterized by a long length close to 500mm and has high requirements for product flatness in ±0.1mm, If the injection pressure is unbalanced, it will cause the product to warp, or uneven thickness, or cloak problems in places with high pressure
Solution
In order to meet the customer's drawing tolerance, we conducted a comprehensive DFM analysis, mold flow analysis by hot runner and cold ruuner to compare, and detailed mold 3D/2D design for the product. In the injection mold design of this product, we adopted a multi-point needle valve hot runner injection solution and followed the principle of runner balance to ensure that the pressure of each injection port is balanced during the filling process.
FAI Approved
The sample of this set of molds was quickly approved by the customer and mass production was achieved.
Company Advantages
· prototype injection mold tooling is well sold in the state, and exported to many overseas markets.
· Since we have been concentrating on high quality product, this product has been ensured in terms of the quality.
· Fox Mold (Dongguan)Co., Ltd. has a higher product development capacity.
Company Features
· Fox Mold (Dongguan)Co., Ltd. has attended many influential international exhibitions and highly recognized by customers in the prototype injection mold tooling markets.
· Equipped with imported technology, Fox Mold has more confidence to manufacture prototype injection mold tooling with high quality.
· We believe that implementing cost-effective, more sustainable solutions is a powerful and ongoing source of business value. We conduct our business in a way that sustains the well-being of society, our environment and the economy in which we live and work.
Application of the Product
Our prototype injection mold tooling is widely used.
Fox Mold has an excellent team consisting of talents in R&D, production and management. We could provide practical solutions according to actual needs of different customers.