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Electronic Cigarette Housing - LSR Over Molding With Aluminum 1
Electronic Cigarette Housing - LSR Over Molding With Aluminum 1

Electronic Cigarette Housing - LSR Over Molding With Aluminum

 

The housing of an e-cigarette is called a bong. The shell of an electronic cigarette is commonly known as a bong, and the cigarette body is commonly known as a smoke bomb. In order to be able to sell better, the appearance of the bong has been made into a variety of color graphics, and even customized.

The electronic cigarette shell is mainly made of die-cast alloy, aluminum extrusion shell and plastic shell.

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    E-Cigarette Consumption increased

    Global e-cigarette market size and per capita consumption increased, and the growth rate declined

    The size of the global e-cigarette market has shown a gradual upward trend, but under the tightening of global regulation, the growth rate is expected to gradually decline until all products meet the market access standards, and the growth rate will increase. In 2023, the global e-cigarette market size is about 24.55 billion US dollars, and it is expected that the global e-cigarette market size will reach 29.3 billion US dollars in 2028



     Global e-cigarette market size and per capita con (3)

    LSR Over Molding Alu E-Cigarette Housing

    LSR Provides comprehensive protection for the e-cigarette.

    As an important part of the appearance protection and material packaging of e-cigarettes, liquid silicone rubber has become the preferred material for manufacturers. 

    1. Excellent sealing performance
    Liquid silicone rubber has very high elasticity and viscosity, which can completely close the shell of the e-cigarette, preventing dust, liquid and other impurities from entering the inside. This excellent sealing performance can greatly improve the service life of e-cigarettes and extend their surface quality.

    2. Shock absorption and buffer function
    Since e-cigarettes may be subject to accidental collisions or falls in daily use, the choice of liquid silicone rubber as a shell material can play a role in shock absorption and buffering, effectively protecting the internal electronic components from damage.

    3. High temperature and corrosion resistance
    Electronic cigarettes will produce high temperatures during use, so the shell material needs to have high temperature resistance. Liquid silicone can withstand high temperatures and maintain stable physical properties to avoid shape deformation or material melting caused by high temperatures. In addition, liquid silica gel can also resist chemical corrosion and is not eroded by the liquid inside the e-cigarette.

    Aluminum insert over molding with LSR production

    LSR Over Molding Alu E-Cigarette Housing

    LSR Provides comprehensive protection for the e-cigarette.

    4. Soft and non-slip features
    Liquid silicone rubber has good softness and can be accurately injected according to the shape of the e-cigarette shell, so that the shell is closely fitted with other components. In addition, liquid silicone also has good anti-slip characteristics, making users more comfortable to hold electronic cigarettes and not easy to slip.

    5. Environmental protection and health
    Liquid silicone rubber is an environmentally friendly material, non-toxic, tasteless, pollution-free, in line with human health requirements. The selection of liquid silicone as an electronic cigarette shell material is not only harmless to the user's health, but also can protect the environment.

    LSR over molding with Alu electronic cigarette han

    Mold Specifications

    Our specialists can help you develop perfect mold

    PN E-Cigarette Shel
    Material Aluminum alloy + liquid silicone rubber
    Part weight 50g
    Part size 80mm*50mm*20mm
    Color Green, black and blue
    Mold cavities number 4 cavities
    Mold lead time 5 weeks

    PRODUCTION PROCESSING

    There are 4 steps to produce these over molding E-cigarette shell. 

    Electronic Cigarette Housing - LSR Over Molding With Aluminum 5
    Material selection
    Select the appropriate aluminum alloy material, the general requirements have good strength, corrosion resistance, thermal conductivity and processing properties.
    Electronic Cigarette Housing - LSR Over Molding With Aluminum 6
    Housing mold design
    Design the shape and size of the shell according to the functional and appearance requirements of the e-cigarette, taking into account the structural rationality of the shell and the feasibility of production and processing.
    Electronic Cigarette Housing - LSR Over Molding With Aluminum 7
    Mold making
    According to the requirements of the shell design, make suitable die-casting molds or CNC machining tools for subsequent processing.
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    Fitting and over molding
    Aluminum alloy material is processed into the shape and size of the shell through die casting, numerical control processing, sheet metal processing and other ways. Then put the Alu part in the LSR to do the over molding.

    FAQ

    Tell us about your project requirements and we will figure out a solution that will meet your budget and design expectations.

    1
    How do I purchase your molds?
    Send us your part design by Stp or Xt file, with quotation requirement in detail, we will make a quotation.
    2
    How long is the lead time?
    5 weeks for mold making. 2 weeks for 1 version prototype production to verify the part design.
    3
    Min. order of part production.
    - No MOQ for standard or stocking production. - We will charge a Set up cost if qty not reach MOQ to cover the set up cost.
    4
    What if I don't like the color?
    We have different kinds of master batch, to mix the color number of Pantone or RAL. But there will be color difference between each low volume production.
    5
    Can we produce the parts in clean room?
    - Yes, in a 100k grade clean room.
    6
    How long does it take to ship?
    1 week by air. About 1 month by sea.
    GET IN TOUCH WITH Us
    just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs
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